Never redraw your
schematic again

Integrated simulation workflow from offline simulation to real-time HIL testing

Integrated Simulation Environment.
From design to testing. From offline to real-time HIL.
One platform. The entire journey.

Integrated simulation workflow from offline simulation to real-time HIL testing
MODEL AS A TOOL

Development Flow

Serving product-facing functions.

The Challenge

Your control engineer needs a plant to close the loop against. Today that often means a simplified model, or waiting for prototype hardware.

OUR APPROACH
  • Simulink users: Typhoon Blockset (THCC 2026.1) connects your Simulink control directly to a Typhoon power stage model. No environment change.
  • Non-Simulink users: TyphoonSim is a high-speed offline simulator built for power electronics. No MATLAB licence required, no third-party dependencies.
IMPACT

R&D stops waiting on prototype hardware. Closed-loop results on the day HIL is delivered.

Quotes icon

"By running test sequences in the first stage of the design process, as opposed to the very end, we can catch mistakes that exist in the controller prior to going through the whole development. That way, we are essentially shortening that design loop."

Jay Johnson Principal Technical Staff – Sandia National Laboratories
the challenge

Your team needs to validate the control concept before writing firmware. Open loop sweeps, transient responses, topology trade-offs. Most teams reach for a separate offline tool and create models that get thrown away.

our approach
  • TyphoonSim: fully flexible variable-step offline simulator. No real-time constraints, supports open loop simulation, transient, and frequency domain analysis.
  • Same schematic transitions directly to real-time HIL. No redrawing.
Impact

Eliminating model translation between offline and real-time simulation removes a major source of modelling errors and rework. One toolchain, one model, one source of truth.

Quotes icon

"With Typhoon HIL's straightforward and easy-to-deploy test setup, we were able to get up and running within a single day and speed up testing."

Julius Nasch Team Manager xb026 – TUfast Racing Team
the challenge

Your control concept is validated in simulation. The next step is closing the loop with real hardware, but the control board doesn’t exist yet.

OUR APPROACH
  • Typhoon HIL control prototyping platform runs your algorithm against the real-time power stage model, all on the same HIL device.
  • Alternatively, use code generation or a third-party RCP platform (from any vendor or custom made) using HIL as a plant.
Impact

From weeks to days. Rapid control prototyping compresses the algorithm concept to closed-loop hardware validation from weeks to days. Hardware prototype iterations are reduced because more issues are found earlier.

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"Being able to move confidently from an offline simulation, to generate code and to drive to your own hardware setup without being concerned about safety requirements is a huge consideration. Those are some main aspects allowing you to focus on what you are good at doing, while abstracting away a lot of complexities."

Albert Dunford Power Electronics Application Engineer – Altair
the challenge

Your firmware is written and deployed on control hardware. Lab access is shared, test setups are scarce, and the fault scenarios that matter most simply cannot be run safely on real power.

our approach
  • Typhoon HIL’s signature closed-loop HIL: real control hardware, real control firmware, real-time power stage model. Your controller cannot tell the difference.
  • Full access to signals inside the model. Visibility that physical hardware cannot provide.
impact

Testing software with software, not power. Fault and edge-case scenarios that are impractical or unsafe on physical hardware. Repeatable. 24/7.

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"For me, HIL tested means we can test our product in hundreds, if not thousands, more cases than we would have been able to do without it."

John Batch Firmware Engineer – Schneider Electric
sthe challenge

Your product-grade control hardware and firmware are ready for validation. A handful of operating points in the power lab is not coverage, it’s a sample. Results here determine what you release and with what level of confidence.

our approach
  • Full C-HIL: real production control HW, FW, IO and comms, connected to a high-fidelity nanosecond-scale real-time model.
  • Switching dynamics accurately represented. What you test matches what your product sees in the field.
Impact

Systematic operating point coverage, stress testing, and regression testing against a controlled, repeatable virtual plant. Equivalent test coverage in half the time and at a fraction of the cost per operating point vs. power lab testing.

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"By simulating operating points that cannot be tested in high-power conditions, we improved test coverage significantly and reduced testing time by up to 60%. Currently, 80% of all testing is on the HIL testbed."

Mr. Tajima R&D Engineer – Fuji Electric
the challenge

Grid faults, shoot-throughs, overcurrent events, sensor failures. Testing on physical hardware is dangerous, expensive, and impractical. Most teams either skip the dangerous scenarios entirely, or stage them once on live hardware and hope the result is reproducible.

Our approach
  • Programmable fault injection: any scenario defined, triggered, and repeated with exact timing.
  • Full safety: faults injected into the simulation, not into live power hardware.
impact

Lower cost per test run vs. power lab. The cost of a field failure is orders of magnitude higher than finding the same fault in a controlled HIL environment.

Quotes icon

"We can simulate fault scenarios that would be difficult or dangerous to test on-site — loss of PV generation, BESS overcharge, grid disconnection — with just the press of a button. We get good test coverage of the system behavior and have good confidence that the control solution will work in a real plant scenario."

Tilo Buehler Global Product Manager Grid Edge Solutions – Hitachi Energy
The Challenge

Manual testing is inherently limited. Every firmware build creates a regression obligation. Without automation, that obligation either blocks the release or gets quietly skipped. Defects reach the field.

our Approach
  • TyphoonTest: Python-based test automation framework purpose-built for power electronics HIL, not adapted from generic tools.
  • Structured reporting and result logging support traceability for regulated markets and CI/CD integration.
impact

Orders of magnitude higher test coverage with same manpower. Automated sequences cover hundreds of operating points, fault conditions, and edge cases in a single overnight run.

Quotes icon

"We automate testing through the HIL and the emulator for our voltage optimization range. We create test scripts using Typhoon HIL for various voltage changes on the network which increases the ability for us to test units in terms of speed."

Solon Mardapittas Chief Technical Officer — Powerstar
The Challenge

Your product is released, but firmware updates, new features, and field issues mean the testing work never stops. Without a maintained HIL baseline each update is an overhead and carries accumulated regression risk.

Our Approach
  • Typhoon Test Hub: Centralized management of test campaigns, results, and baselines across product versions. Continuous validation coverage, no manual scheduling.
  • The same HIL model used in development serves as the permanent regression reference.
Impact

Every line added to the test automation IP comes back uncountable times. Lifecycle maintenance on HIL costs a fraction of equivalent power lab upkeep. The model travels with the product.

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"By using the Typhoon HIL system, Viessmann could significantly increase the quality of the controller assembly while making significant savings in manual testing capacity and expensive equipment."

R&D Engineer Viessmann
MODEL AS A PRODUCT

Business Flow

Serving customer-facing functions.

The Challenge

Is certification a one-time lab event? Every firmware update certification on its own? Can HIL challenge that?

OUR APPROACH
  • Structured testing and reporting following IEC/UL/CE guidelines, using real control HW, FW, SW, IO, and communication interfaces for in-house pre-certification. More where regulators allow.
  • Witness testing and re-certification of firmware updates executed on HIL without mobilizing a full power lab. HIL Compatible enables that.
IMPACT

Pass on first run. Value compounding in re-certification. No added cost for certification. Just another use case for an already existing model.

Quotes icon

"Testing and pre-certification is where implementing Typhoon HIL's C-HIL test solutions helped us the most: we dramatically decreased our development and testing time through test automation and the wide array of tested scenarios enabled us to always step into certification with full confidence."

Steven VanWerkhoven Director of Software Development – Schneider Electric
The Challenge

Demonstrate actual key product behavior under real conditions, anytime anyplace. At the trade show, prospect meeting, partner event.

Our Approach
  • HIL Compatible product demonstrator. Your actual product in a compact, portable, safe “table-top” digital twin.
  • Prospects interact with your product’s real interface and observe real dynamic behavior, not a pre-recorded demo.
Impact

Enable impact on business goals. Prospects see real converter behavior in their application context. Sales cycles shorten. HIL changes from cost to profit center.

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"With Typhoon HIL, we can achieve fast turnaround times. Danfoss customers can get the software that can run any application very quickly."

Søren Bondesen Danfoss Drives
The Challenge

“Can you prove it works in our application?” Your prospect is designing a project and needs to know your product fits their specific load profiles, grid conditions, and performance requirements, before committing to a purchase.

OUR APPROACH
  • HIL Compatible models emulate the customer’s specific project with your actual product model, providing credible results.
  • As a complement, exchange SIL and real-time SIL models with prospects, academia, certifiers, and advisors. At your terms.
Impact

Customer experience. Customers see your product validated in their specific application. Sales cycles compress from weeks to days. One engineer supports more customers.

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"Typhoon HIL is an outstanding partner for EPC Power. The collaboration is significantly speeding up R&D and certification efforts. The HIL Compatible product helps our customers de-risking the projects and shortening the commissioning schedule, which is a win-win for everyone."

Mikko Qvintus, PhD Senior Technical Product Manager Controls and Modeling – EPC Power
The Challenge

Your application engineering team supports an increasing number of customer-specific designs, each with unique requirements. Time is a bottleneck. The model makes it scalable.

Our Approach
  • Application-specific parameter tuning on

    HIL Compatible high-fidelity platform for validated application design.

  • Results build a reusable library of validated application designs, reducing time on future similar projects.
Impact

Supporting more customers, faster. Application engineering becomes scalable knowledge asset reusable across customers and markets.

Quotes icon

"We really appreciate how easy it is to work with Typhoon HIL equipment as well as the quality of technical support. Probably the easiest way to integrate our solution into the overall system real-time simulation."

Pieder Jörg Senior Drives Expert – ABB Switzerland
The Challenge

A customer reports unexpected converter behavior in a specific application condition. Reproducing it means travelling to site, or shipping hardware back. Diagnosis means a lengthy back-and-forth from data logs.

Our Approach
  • Customer use cases rapidly recreated in the HIL lab using your HIL Compatible product model.
  • Solutions tested and validated (by customers) in simulation before deployment to the customer site.
Impact

Hours instead of weeks for field issue resolution. Customer experience beyond expectations x visible cost savings from on-site support visits and shipping overheads.

Quotes icon

"Our customer response time goes from one or two weeks down to a few hours."

Michael Laursen Danfoss Drives
MODEL AS A SERVICE

Deployment Flow

Serving customers directly.

The Challenge

Your end customer needs to validate that the system design works. De-risking need is also an opportunity to better understand your product.

OUR APPROACH
  • HIL Compatible models integrate directly into the customer’s system simulation environment.
  • Component selection, sizing, protection coordination, and control tuning validated at design stage. Value that locks your customers on the spot.
Impact

Validation at design. Fewer commissioning surprises. Design errors caught at project design stage cost a fraction of what they cost at commissioning. Your customers know this.

Quotes icon

"HIL enables us to validate energy management strategies and electrical systems before implementation onboard vessels. This radically reduces development risks and accelerates innovation in maritime electrification."

Zoran Malbasic Senior R&D Systems Engineer – Alewijnse
The Challenge

The most expensive place to find a system integration problem is on site. This is where you make sure it does not happen.

Our Approach
  • FAT and SAT performed on the model. Grid fault response, protection coordination, and dispatch behavior validated in a controlled environment.
  • HIL Compatible: system-level validation with your real product controller in the loop, against a model of the complete plant.
Impact

Project-in, project-out. System-level issues are caught and resolved digitally, not during expensive on-site commissioning.

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"With Typhoon HIL we rapidly iterate firmware while maintaining the performance and reliability required for critical infrastructure development. The system provides us the capability to safely test a full fidelity model of our MV SST against our customers' demanding real-world loads."

Christopher McLaughlin Director Firmware – Amperesand
The Challenge

Every hour of delay on a commissioned project costs real money for real stakeholders. Ensure you come prepared.

OUR APPROACH
  • Commissioning sequences validated and rehearsed on the model before site day.
  • Issues identified and resolved before physical installation begins.

 

Impact

Commissioning measures time. Preparation reduced, surprises tested, coverage expanded. Thousands of scenarios completed digitally.

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"Test preparation reduced from weeks and months to rapid scenario setup. Thousands of scenarios completed digitally versus extensive physical resources."

R&D Engineer Equinor / Aibel
The Challenge

Witness testing is a gate. Failures at this stage are the most expensive in the entire project.

Our Approach
  • FAT and witness testing performed on the HIL Compatible platform. The system has already been proven digitally.
  • Fault ride-through, protection trip, and grid disturbance response. Real converter behavior with real firmware and real interfaces demonstrated on the model.
Impact

At handover when model has been validated. Witness testing on the model turns a high-stakes gate into a formality.

Quotes icon

"C-HIL testing powered by Typhoon HIL has become an essential driver of innovation at NHOA Energy. With it we are able to master challenging operating conditions, ensure grid compliance, and bring reliable BESS solutions from simulation into real-world operation."

Stefano Pane Control Systems Engineer – NHOA Energy
The Challenge

Plant operators need to understand real system behavior: under normal conditions and during faults and unusual operating modes. Training on live equipment is expensive and carries risk.

Our Approach
  • Operators practice fault response, mode transitions, and recovery in a safe HIL environment.
  • Real system behavior guaranteed by real product interfaces and real control FW for dynamic response. Real fault scenarios.
Impact

Operator training on live system behavior. Better-trained operators make fewer errors, respond faster to abnormal conditions, and experience fewer unplanned outages.

Quotes icon

"We chose Typhoon HIL because the platform aligns directly with our vision for a modern microgrid and grid modernization research facility. Its high-fidelity, real-time simulation capabilities and state-of-the-art testbeds enable us to develop advanced control strategies faster, safely test complex grid scenarios, and collaborate effectively with industry and government partners."

Dr. Mahmoud Kabalan Director, Center for Microgrid Research – University of St. Thomas
The Challenge

Your product is installed and running. The questions don’t stop, but change.

Our Approach
  • The HIL Compatible model on customer site ensures customer intimacy over the entire lifecycle.
  • Model maintenance becomes a recurring revenue-generating service, not a one-time deliverable.
Impact

Revenue from model maintenance services. The model travels as far downstream as your product. Every deployment stage adds commercial value.

Quotes icon

"C-HIL became an integral part of our toolchain from the early stages of control development through customer engagement with factory acceptance testing. We use the Typhoon HIL simulator to provide models for customers during their factory acceptance tests — and to quickly troubleshoot problems in the field. It saved us up to five months in development time."

Michele Fusero Senior R&D Engineer Grid Edge Solutions – Hitachi Energy

Streamlining
Customer Support with HIL

We wanted a system that could be used by everyone. A Typhoon HIL system is a test infrastructure that works right out of the box.

A head shot of Soren Baekhoj Klaer.
Søren Bækhøj Kjær
Engineer, VTL Drives